Polymer Devolatilization

Overview

Twin-screw extruders are widely used for devolatilization in various polymers and rubbers.


Advantages of twin-screw extruders in devolatilization:

1. The devolatilization process in twin-screw extruders is a continuous process.

2. Efficient heating and precise temperature control enable thermal balancing and heat evaporation

3. High devolatilization efficiency, with continuous surface renewal during screw rotation, accelerates evaporation.

4. Modular design provides flexibility and allows for precise devolatilization with multi-stage vacuum ports at varying vacuum levels and air speeds.


Operation Scope:

For polymers: Solvent removal, Dehydration, Monomer removal, Byproduct removal

For rubber: Solvent removal, Dehydration


Technical Solutions:

Material addition - Devolatilization extrusion - Pelletizing or direct transfer to downstream equipment.

Model

Screw diameter(mm)

Max. screw speed(rpm)

L/D

Main motor power(kW)

Throughput(TPU example)

HKV54

54

150/300

68

22/45

50-100

HKV77

77

150/300

68

55/110

150-250

HKV100

100

150/300

68

90/200

300-500

HKV140

140

150/300

68

250/450

750-1200

HKV189

189

150/300

68

450/900

1500-2000


Application:

- K-resin cyclohexane removal

- SBR C6 oil removal

- Chlorinated polypropylene carbon tetrachloride removal

- HNBR solvent removal

- CSPE carbon tetrachloride removal

- Pharmaceutical alcohol removal

- POM stabilization and monomer removal

- ABS waste powder monomer and moisture removal

- PE/PP grafting monomer/solvent removal

- EVOH dehydration

- Asphalt-based carbon fiber material production